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CJ160 Jaw Crusher Introduction
Our CJ160 Jaw Crusher delivers highly customizable and high-performance primary crushing for demanding mining, quarrying, and industrial applications. Featuring an innovative modular non-welded structure, hydraulic adjustment system, and material-specific jaw plates, it offers exceptional flexibility, durability, and throughput—with capacity ranging from 520 to 1275 t/h depending on discharge setting.
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Product Overview: CJ160 Modular High-Capacity Jaw Crusher
The CJ160 Jaw Crusher is engineered with a welding-free modular frame, optimized kinematics, and fully hydraulic setting adjustment to maximize uptime, simplify maintenance, and adapt to varied operational needs. Designed to process large feed up to 1200×1600 mm and deliver consistent high-volume output, it is ideal for large-scale mining, major infrastructure projects, and specialized material processing.
Key Features of the CJ160 Jaw Crusher
1. Modular Non-Welded Structure for Enhanced Durability
The welding-free modular frame eliminates stress concentrations, reduces fatigue risks, and extends service life while simplifying transportation, installation, and component replacement.
2. Hydraulic Toggle Plate & Discharge Adjustment
Equipped with a hydraulic toggle plate system that automatically adjusts tension and discharge opening (70–300 mm), enabling quick, precise setting changes without manual intervention and maximizing throughput.
3. Large Inclination Toggle Plate Design for Higher Output
The optimized toggle plate angle increases crushing force in the lower chamber, improving reduction efficiency and boosting capacity—especially in medium to hard materials.
4. Material-Specific Jaw Plates for Optimized Wear Life
Offers a range of jaw plate materials and profiles (e.g., manganese steel, composite alloys) to match material abrasiveness and hardness, extending wear life and maintaining crushing performance.
5. Flexible Integration with Feeding & Discharge Systems
Designed to seamlessly connect with various vibrating feeders, conveyors, and discharge arrangements, enabling tailored plant layouts and smooth material flow in both fixed and mobile configurations.
Applications of the CJ160 Jaw Crusher
1. Large-Scale Mining & Ore Primary Crushing
Handles copper, iron, gold, and other metallic ores in high-tonnage mining operations, with wear-optimized jaw plates for abrasive conditions.
2. Major Quarry & Aggregate Production
Processes granite, basalt, limestone, and other hard rock into primary crushed aggregates for highways, railways, and large construction projects.
3. Customized Industrial & Specialty Material Processing
Adaptable for unique materials such as slag, ferroalloys, engineered aggregates, and recycling feed in metallurgical and industrial plants.
4. Mobile & Semi-Mobile Crushing Plants
Suitable for modular and relocatable crushing setups due to its non-welded structure and flexible integration with conveyors and feeders.
5. Research & Pilot Plant Testing
Provides adjustable parameters and interchangeable components for material testing, process development, and innovation in comminution technology.
| Model | CJ160 |
| Feeding Gate (mm) | 1200 * 1600 |
| Power (kw) | 315 |
| Discharge Port | Capacity (t/h) |
| 70 mm | |
| 80 mm | |
| 90 mm | |
| 100 mm | |
| 125 mm | |
| 150 mm | 520 - 575 |
| 175 mm | 595 - 775 |
| 200 mm | 675 - 880 |
| 225 mm | 750 - 975 |
| 250 mm | 825 - 1070 |
| 275 mm | 900 - 1170 |
| 300 mm | 980 - 1275 |
Performance Comparison: CJ160 vs PE Series Jaw Crushers
| Feature | CJ160 Jaw Crusher | PE1200 Jaw Crusher |
|---|---|---|
| Frame Design | Modular, non-welded | Welded heavy-duty |
| Adjustment System | Full hydraulic toggle & discharge | Mechanical/hydraulic shim |
| Max. Capacity | Up to 1275 t/h | Up to 700 t/h |
| Maintenance Focus | Easier module replacement | Jaw plate & liner changes |
| Customization Level | High (modular options) | Medium (component choices) |
CJ160 vs Gyratory Crusher (High-Capacity Primary)
| Feature | CJ160 Jaw Crusher | Gyratory Crusher (CLX4879) |
|---|---|---|
| Footprint | More compact, lower height | Taller, larger foundation |
| Feed Size | Up to 1200 mm | Up to 1000–1300 mm |
| Capacity Range | 520–1275 t/h | 1500–2000 t/h |
| Setting Adjustment | Hydraulic, quick & precise | Hydraulic, slower |
| Ideal For | Large quarry, mining, mobile setups | Ultra-high capacity stationary plants |
Why Choose the CJ160 Jaw Crusher?
High Throughput with Hydraulic Control: Delivers 520–1275 t/h with quick, precise discharge setting adjustment.
Durable Modular Design: Welding-free frame enhances longevity and simplifies maintenance and transport.
Optimized Crushing Kinematics: Large toggle inclination boosts capacity and efficiency in the lower chamber.
Customizable for Materials & Layouts: Jaw plate options and modularity support varied applications and space constraints.
Proven in Heavy-Duty Sectors: Built for continuous operation in mining, quarrying, and major infrastructure.
